Komatsu HD1500-7 Mining Truck

Komatsu HD1500-7 Mining Truck

Gross Power 1,487 HP 1109 kW
Max. Torque 5,041 lb ft 697 kg•m
Displacement 2,746 in³ 45 ltr
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Advanced K-ATOMiCS with Skip-shift

The electronically controlled all clutch modulation system (K-ATOMiCS), optimizes the clutch engagement oil pressure at every gear. This system optimizes the clutch lock-up process for smoother shifting with minimal torque shock.


Skip-shift Function

When driving uphill, the skip-shift function automatically selects the gear according to the slope of the grade. This function reduces the number of down-shifts, making the driving smoother, improving the operator’s comfort and reducing potential material spillage.

SKIP-SHIFT  

Automatic Retard Speed Control

ARSC allows the operator to set a desired machine speed according to the grade of the road. This function manages the speed of all four wheels, allowing adjustments of the desired speed on grade by using the options available in the ARSC lever.

retard  

Steering System

The MacPherson front suspension system has a special A-frame between each wheel and the main frame. The wider space created between the front wheels and the main frame increases the turning angle of the wheels. The turning radius of the HD1500-7 is 12.2 m 40', which provides excellent maneuverability in tight loading and dumping conditions. In addition, a secondary steering system provides emergency hydraulic power in the case of sudden loss of engine power or steering hydraulic pressure. The steering accumulators comply with ISO-5010 standards.

Turning-Radius  

Suspension

The linkage arrangement utilized in the MacPherson independent front suspension system allows the front wheels to smoothly follow the undulation of the road surface, providing excellent riding comfort.

front-suspension-extremes-front-view  

Ergonomically Designed Cab

The Komatsu HD1500-7 cab provides a comfortable and productive environment to meet today's mining market demand. The cab includes tinted glass windows, heating and air conditioning, acoustical insulation, double sealed doors, and pressurized air filtration system. The instrument panel makes it easy to monitor critical machine functions.

Machine events are recorded and indicated as service codes. A caution light warns the operator of any problems that may occur. This makes the machine more user friendly and easier to service.

310_Cab_Interior  

Enhanced Frame Design

The HD1500-7 frame has been enhanced to meet more stringent Komatsu Engineering Standards (KES). This enhanced frame design focuses on improving stress distribution in order to offer superior strength. Furthermore, increased casting thickness in high stress areas provides the structural flexibility needed to carry loads and absorb impacts in the toughest haul road conditions.

HD1500_frame_CAD  

Automatic Lubrication System

The automatic lubrication system is designed to reduce service downtime and improve durability of all pin joints by having a centralized module that automatically distributes grease at adjustable intervals. In addition, this hydraulically activated system can be adjusted to deliver the precise amount of grease required by each joint.

HD1500.d  

10-10-20 Load Policy Criteria

Recognizing that variation occurs naturally in material density, fill factors, and loading equipment, Komatsu America Corp. deems it necessary to establish a consistent payload policy. This payload policy is intended to identify the guidelines and limitations for the loading of Komatsu mining trucks, and is valid for approved applications and haul profiles only.

  1. The average monthly payload must not exceed the rated payload of the truck.

  2. 90% of all loads must be below 110% of the rated payload of the truck.

  3. 10% of all loads may be between 110% and 120% of the rated payload of the truck.

  4. No single payload may exceed 120% of the rated payload of the truck.

page11_payload  

Engine

Model
Komatsu SDA12V160
Type
Water-cooled, 4-cycle
Aspiration
Turbo-charged, after-cooled
Number of cylinders
12
Bore x Stroke6.26" x 7.48"159 mm x 190 mm
Piston displacement2,746 in³45 ltr
Horsepower:

SAE J1995 / Gross1,487 HP1109 kW
ISO 9249 / SAE J1349 / Net1,406 HP1048 kW
Rated rpm
1,900 rpm
Fan drive type
Mechanical
Maximum torque5,041 lb ft697 kg•m
Fuel system
Direct injection
Governor
Electronic control
Lubrication system:

Method
Gear pump, force-lubrication
Filter
Full-flow type
Air cleaner
Dry type with double elements and pre-cleaned, with dust indicator

Transmission

Torque converter
3-elements, 1-stage, 2-phase
Transmission
Full-automatic, planetary-shaft type
Speed range
7 speeds forward and 1 reverse
Lockup clutch
Wet, multiple-disc clutch
Forward
Torque converter drive 1st and 2nd gear with direct drive lock-up in 1st through 7th
Reverse
Torque converter drive
Shift control
Electronic shift control with automatic clutch modulation in all gears
Maximum travel speed36 mph58 km/h

Axles

Rear axlesFull-floating
Final drive typePlanetary gear
Ratios:
Differential2.647
Planetary7.235

Suspension System

Variable rate, hydropneumatic with integral rebound control.

Maximum front stroke14.76''375 mm
Maximum rear stroke4.17"106 mm
Rear axle oscillation
+/-9.2°

Steering System

Type
Fully hydraulic power steering with two double-acting cylinders
Supplementary steering
Accumulator assist
Minimum turning radius40'12.2 m
Steering angle (left or right)
41°

Cab

Integral 4-post ROPS/FOPS cab structure (meets SAEJ 1040 Apr 88)

 

Main Frame

Type - Box-sectioned structure; Integral front bumper

 

Brakes

Brakes meet ISO 3450 standard.



Service brakes:

Front
Fully hydraulic control, oil-cooled multiple-disc type
Rear
Fully hydraulic control, oil-cooled multiple-disc type
Parking brake
Spring applied, oil-released, 3 caliper dry disc mounted on input yoke to differential
Retarder
Oil-cooled, multiple-disc front and rear brakes act as retarder
Secondary brake
Manual - push button operated.
 Automatically applied prior to hydraulic system pressure dropping below established level.
Braking surface24,668 in²159148 cm³

Body

Capacity:

Struck71 yd³54 m³
Heaped (2:1, SAE)102 yd³78 m³
Nominal payload158.9 U.S. tons144.1 metric tons
Material
400 Brinell hardness high tensile strength steel (front, sides, and bottom)
Structure
Flat floor configuration
Material thickness:

Bottom0.75"19 mm
Front0.47"12 mm
Sides0.35"9 mm
Target area (inside length x width)25'2"x 18'9"7670 mm x 5705 mm
Dumping angle
45°
Height at full dump37'6"11440 mm
Heating
Exhaust heating

Hydraulic System

Hoist cylinder
Two, 3-stage telescopic type
Relief pressure2,750 psi19.0 MPa 193.4 kg/cm²
Hoist time:

Raise
15 sec
Lower
15 sec

Weight (approximate)

Empty weight232,144 lb105300 kg
Max. gross vehicle weight550,000 lb249478 kg
Not to exceed max. gross vehicle weight, including options, fuel and payload.
Empty weight is with 100% fuel and operator.


Weight distribution:

Empty:

Front axle
48.6%
Rear axle
51.4%
Loaded:

Front axle
32.8%
Rear axle
67.2%

Tires

Standard tire - 33.00 R51

 

Service Refill Capacities

Fuel tank560 U.S. gal2120 ltr
Engine oil51 U.S. Gal193 ltr
Hydraulic system238 U.S. gal900 ltr
Differential78 U.S. gal297 ltr
Final drives (total)63.5 U.S. gal240 ltr
Transmission40.5 U.S. gal153 ltr

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