Komatsu HD785-7 Mining Truck

Komatsu HD785-7 Mining Truck

Gross Power Gross 1,200 HP Gross 895 kW
Max. Torque 3,747 lb ft 518 kg•m
Displacement 1,860 in³ 30.48 ltr
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Variable Horsepower Control

Both in Power and Economy modes, the VHPC system detects whether the truck is loaded or not loaded and selects the optimum horsepower setting mode, providing both high production and low fuel consumption.


Power mode

Makes the best use of horsepower to attain optimal production. This mode is suitable for operation in job sites including uphill travel with a load where throughput takes top priority.


Economy mode

Sets the maximum horsepower at a lower level to reduce fuel consumption. The machine maintains sufficient power for normal operation in this mode.

AISS-switch  

Fully Automatic Transmission

The transmission is configured with 7 forward and 2 reverse gears. Fully automatic control is applied to all forward gears and an optimum gear is automatically selected according to the travel speed and engine speed. To reduce fuel consumption, the shifting point is automatically selected depending on the acceleration of the machine.

Shift-nob  

AP-FOUR

The HD785-7 is equipped with AP-FOUR that applies retarding force on all four wheels. This reduces the possibility of tire-lock and enables effective use of retarder capacity, allowing stable downhill travel. The machine descends slopes smoothly and comfortably without machine body pitching since retarding force on the front and rear wheels is controlled independently.

• Retarder Absorbing Capacity: 1092 kW 1,464 HP (continuous descent)

• Brake Surface Area (rear):

Front total: 37467 cm² 5,807 in²

Rear total: 72414 cm² 11,224 in²

AP-Four(E)  

Auto Retard Speed Control

ARSC allows the operator to simply set the downhill travel speed and go down slopes at a constant speed. This allows the operator to concentrate on steering. The speed can be set at increments of 1 km/h 0.6 MPH per click (±5 km/h 3.1 MPH of setting speed adjustment) to match the optimum speed for the slope. The retarder cooling oil temperature is constantly monitored and the descent speed is automatically reduced, if necessary.


Ideal Driving Position Settings

The 5-way adjustable operator seat and the tilt-telescopic steering column provide an optimum driving posture for increased driving comfort and more control over machine operation. The suspension seat dampens vibrations transmitted from the machine and reduces operator fatigue. A 78 mm 3" wide seat belt is provided as standard equipment.

Drivers-seat(E)  

Advanced K-ATOMiCS

The electronically controlled all clutch modulation system, “K-ATOMiCS”, optimizes the clutch engagement oil pressure at every gear. This system optimizes the clutch lock-up process for smoother shifting with minimal torque shock.

SKIP-SHIFT-revised  

The Macpherson Strut-Type Front Suspension

The MacPherson-type independent suspension is utilized on the front wheels. This linkage arrangement allows the front wheel to follow the undulation of the road surface smoothly, realizing excellent riding comfort.

sus-Illust  

High-Rigidity Frame

Front support is integrated with the frame. The frame rigidity has been substantially increased. As a result, flexural rigidity and torsional rigidity, which are indicators of drivability and ride quality, are significantly improved.

Frame  

Advanced monitoring system

The Komatsu advanced monitoring system identifies maintenance items, reduces diagnostic times, indicates oil and filter replacement hours and displays abnormality codes. This monitor system helps to maximize machine production time.

Dash-bord(E)  

Engine

Model
Komatsu SAA12V140E-3
Type
Water-cooled, 4-cycle
Aspiration
Turbo-charged, after-cooled
Number of cylinders
12
Bore x Stroke5.51" x 6.50"140 mm x 165 mm
Piston displacement1,860 in³30.48 ltr
Horsepower

SAE J1995Gross 1,200 HPGross 895 kW
ISO 9249 / SAE J1349Net 1,178 HPNet 879 kW
Rated rpm
1,900 rpm
Fan drive type.
Mechanical
Maximum torque3,747 lb ft518 kg•m
Fuel system
Direct injection
Governor
Electronic control
Lubrication system

Method
Gear pump, force-lubrication
Filter
Full-flow type
Air cleaner
Dry type with double elements and pre-cleaned, with dust indicator

Transmission

Torque converter
3-elements, 1-stage, 2-phase
Transmission
Full-automatic, planetary-shaft type
Speed range
7 speeds forward and 2 reverse (RH, RL)
Lockup clutch.
Wet, multiple-disc clutch
Forward
Torque converter drive in 1st gear, direct drive in 1st lockup and all higher gears
Reverse
Torque converter drive, direct drive (lockup)
Shift control
Electronic shift control with automatic clutch modulation in all gear
Maximum travel speed40.4 mph65 km/h

Axles

Rear axlesFull-floating
Final drive typePlanetary gear
Ratios:
Differential3.357
Planetary6.333

Suspension System

Independent, hydropneumatic suspension cylinder with fixed throttle to dampen vibration.

Effective cylinder stroke:

Front suspension12.6"320 mm
Rear suspension5.0"127 mm
Rear axle oscillation
6.5°

Steering System

Type
Fully hydraulic power steering with two double-acting cylinders
Supplementary steering
Electro-hydraulic motor
Minimum turning radius33'2"10.1 m
Maximum steering angle
41°

Cab

Integral four-post ROPS/FOPS Level 2 cab structure

Main Frame

Type
Box-sectioned structure Integral front bumper

Brakes

Brakes meet ISO 3450 standard.



Service brakes:

Front
Fully hydraulic control, oil-cooled multiple-disc type
Rear
Fully hydraulic control, oil-cooled multiple-disc type
Parking brake
Spring applied, multiple-disc type(actuates on all wheels)
Retarder
Oil-cooled, multiple-disc front and rear brakes act as retarder
Secondary brake
Manual pedal operation. When hydraulic pressure drops below the rated level, parking brake is automatically actuated.
Brake surface

Front5,807 in²37467 cm²
Rear11,224 in²72414 cm²

Body

Capacity:

   Struck52.3 yd³40 m³
   Heaped (2:1, SAE)78.5 yd³60 m³
Nominal payload101.1 U.S. tons91.7 metric tons
Material
400 Brinell hardness high tensile strength steel
Structure
V-shape body with V-bottom
Material thickness:

   Bottom0.75"19 mm
   Front0.47"12 mm
   Sides0.35"9 mm
Target area (inside length x width)23'2"x 17'1"7065 mm x 5200 mm
Dumping angle
48°
Height at full dump33'1"10080 mm
Heating
Exhaust heating

Hydraulic System

Hoist cylinder
Twin, 2-stage telescopic type
Relief pressure2,990 psi20.6 MPa / 210 kg/cm²
Hoist time

Raise
13 sec
Lower
14 sec

Weight (approximate)

Empty weight158,909 lb72080 kg
Nominal gross vehicle weight (GVW)361,073 lb163780 kg
Weight distribution (Empty):

   Front axle
47%
   Rear axle
53%
Weight distribution (Loaded):

   Front axle
31.5%
   Rear axle
68.5%

Tires

Standard tire27.00  R49

Service Refill Capacities

Fuel tank345.6 U.S. Gal1308 ltr.
Engine oil34.1 U.S. Gal129 ltr.
Torque converter, transmission and retarder cooling54.2 U.S. Gal205 ltr.
Differentials36.2 U.S. Gal137 ltr.
Final drives (total)33.8 U.S. Gal128 ltr.
Hydraulic system46.2 U.S. Gal175 ltr.
Brake control9.5 U.S. Gal36 ltr.
Suspension (total)24.6 U.S. Gal93 ltr.
Engine coolant74.8 U.S. Gal283 ltr

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