Komatsu D475A-5 Bulldozer

Komatsu D475A-5 Bulldozer

Rated rpm 1900 rpm
Operating Weight 238,960 lb 108390 kg
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Palm Command Electronic Controlled Travel Control Joystick

Ergonomically designed palm command travel joystick provides the operator with a relaxed posture and superb control improving operator comfort. Transmission gear shifting is simply carried out with thumb push buttons.


Palm Command PPC Controlled Blade Control Joystick

The blade control joystick uses the Proportional Pressure Control (PPC) valve and joystick, similar to the travel control joystick. PPC control combined with the highly reliable Komatsu hydraulic system enables superb control. Dual tilt and pitch operation are enabled by pressing a switch with the thumb.


Fully Adjustable Air Suspension Seat and Travel Control Console

For improved rear visibility during the return portion of the cycle, the operator can adjust the seat 15° to the right. The transmission and steering controls move with the seat for optimum operator comfort. The travel control console is adjustable fore, aft, and for height. The armrest is independently adjustable up and down, providing optimum operation posture for all operators. The operator seat is also tiltable for facilitating downhill dozing.

D475  

Electronic Controlled Modulation Valve (ECMV)

Transmission

The controller automatically adjusts each clutch engagement depending on travel conditions such as gear speed, RPM and shifting pattern. This provides shockless and smooth clutch engagement, improved component reliability, extended component life, and operator ride comfort.


Steering Clutches/Brakes

Sensors monitor machine operating conditions and electronically control the steering clutches and brakes. Monitoring application parameters such as incline angle of slope and degree of load provides smooth and easy operation by reducing counter-steering on downhill travel, etc.


Effect of ECMV Steering Clutches/Brake Control

When dozing downhill, ECMV automatically controls steering clutches and brakes depending on incline of machine or degree of load, reducing counter-steering and producing smooth dozing operation.

When dozing and turning, ECMV automatically controls stroke ratio of steering clutches and brakes depending on degree of load, enabling smooth dozing and turning.

D475A-5  

Automatic Torque Converter Lockup System

For greater efficiency during long pushes, the lockup mode allows the system to automatically engage the torque converter lockup clutch. Locking up the torque converter transmits all the engine power directly to the transmission, increasing ground speed and thus achieving efficiencies equal to a direct drive. The results of this efficient use of engine power are less fuel consumption and faster cycle times.

0745T-lockup  

K-Bogie Undercarriage System

K-Bogies with front and rear single bogies are utilized to increase the length of track on ground improving machine stability and leveling performance. An oscillating idler and increased sprocket lead angle improve riding comfort when traveling over rough terrain. K-Bogies oscillate with two fulcrums assuring a large amount of track roller vertical travel. Impact load to undercarriage components is minimized and durability of components is improved since track rollers are always in contact with track links. Track rollers follow track link movement to extend the undercarriage life. Excellent riding comfort is provided due to less vibration and shock when traveling over rough terrain.

D475A-5  

Track Shoe Slip Control Mode

Eliminates the need for the operator to constantly control engine power output with the decelerator pedal while ripping substantially reducing operator fatigue. Maneuverability is improved because the operator is free to focus on the ripping application without having to monitor the track shoe slippage. Repair costs are significantly lowered and undercarriage life is extended with the reduction in track shoe slippage. The track shoe slip control system will contribute to lower fuel costs because the engine output is automatically controlled to optimum levels for operation.


Low Sound Levels

The D475A-5 features a unique and unrivaled low noise design. This is accomplished by improvements not only in the cab but throughout the machine. The cab features an insulated double floor to reduce power train noise, thicker glass in the door and increased pressurization from improved window seals. Engineered baffles on the machine absorb and reduce the fan noise. Cool air inlet ducts are lined with sound absorbing material that direct the air to the hydraulic fan and a double insulated engine hood with additional sound absorbing material further reduce engine noise. These improvements help the D475A-5 achieve remarkably low sound levels.

• Operator noise: 70dB(A) (Engine at high idle, fan speed at 70%, and air conditioner OFF)

• Dynamic noise (outside): 110dB(A) (As per ISO 6395)



Monitor with Self-Diagnostic Function

If the monitor finds abnormalities, a corresponding warning lamp blinks and a warning buzzer sounds to help prevent the development of serious problems. When abnormalities occur during operation, a service user code is displayed.

D475A-5  

Track Link With Wedge Ring

New D375A-6 track links feature reduced press-fit force and a wedge ring. Conventional track pins are retained only with a large press-fit force. (The new track link divides pin forces between the wedge ring and press-fit force.) This enables easier service with reduced pin damage when turning pins and bushings. The result is improved undercarriage life and reduced maintenance cost through reduced wear, greater pin reusability, and reduced maintenance man-hours.

0745T-shoe  

Engine

Model
Komatsu SAA12V140E-3
Type
4-cycle, water-cooled, direct injection
Aspiration
Turbocharged, air-to-air aftercooled
Number of cylinders
12
Bore x stroke5.51" x 6.50"140 mm x 165 mm
Piston displacement1,860 in³30.48 ltr
Flywheel horsepower:

SAE J1349899 HP671 kW
DIN6270890 HP644 kW
Hydraulic fan at maximum speed860 HP641 kW
Rated rpm
1900 rpm
Governor
All-speed, electronic
Lubrication system:

Method
Gear pump, force lubrication
Filter
Full-flow and bypass combined

TORQFLOW Transmission

Komatsu TORQFLOW transmission consists of a water-cooled, 3-element, 1-stage, 1-phase torque converter with lockup clutch and a planetary gear, multiple-disc clutch transmission which is hydraulically actuated and force-lubricated for optimum heat dissipation. Gearshift lock lever and neutral safety switch help prevent accidental starts.

GearForwardReverse
1st2.1 mph
3.3 km/h
2.6 mph
4.2 km/h
2nd3.9 mph
6.2 km/h
5.0 mph
8.0 km/h
3rd7.0 mph
11.2 km/h
8.7 mph
14.0 km/h

Final Drive

Double-reduction final drive of spur and planetary gear sets to increase tractive effort and reduce gear tooth stresses for long final drive life. Segmented sprocket teeth are bolt-on for easy replacement.

Steering System

PCCS, joystick controlled, wet multiple-disc steering clutches are spring-loaded and hydraulically released.Wet multiple-disc, pedal/lever controlled steering brakes are spring-actuated hydraulically released and require no adjustment. Steering clutches and brakes are interconnected for easy, responsive steering.


Minimum turning radius15'1"4.6 m

Undercarriage

Suspension
Oscillating equalizer bar and pivot shaft
Track roller frame
Cylindrical, high-tensile-strength steel construction
Rollers and idlers
Lubricated track rollers
K-Bogie Undercarriage
Lubricated track rollers are resiliently mounted to the track frame with a bogie suspension system whose oscillating motion is cushioned by rubber pads.
Extreme Service Track Shoes
Lubricated tracks. Unique seals prevent entry of foreign abrasives into pin-to-bushing clearances to provide extended service life. Track tension is easily adjusted with grease gun.
Number of shoes (each side)
41
Grouser height:

Single grouser4.1"105 mm
Shoe width (standard)32"810 mm
Ground contact area11,360 in²73290 cm²
Ground pressure (Tractor)16.2 psi112 kPa
1.14 kg/cm²
Number of track rollers
8
Number of carrier rollers
2
Extreme service shoes36"910 mm
Additional weight4,030 lb1830 kg
Ground contact area12,762 in²82340 cm²
Tractor ground pressure14.8 psi102 kPa
1.04 kg/cm²

Service Refill Capacities

Fuel tank441 U.S. gal1670 ltr
Coolant72.6 U.S. gal275 ltr
Engine32.0 U.S. gal121 ltr
Torque converter, transmission, bevel gear, and steering system55.5 U.S. gal210 ltr
Final drive (each side)19.8 U.S. gal75 ltr

Operating Weight

Tractor weight
Including rated capacity of lubricant, coolant, full fuel tank, operator, and standard equipment.
184,290 lb83590 kg
Operating weight
Including strengthened Full-U tilt dozer, giant ripper, steel cab, ROPS, operator, standard equipment, rated capacity of lubricant, coolant, and full fuel tank.
238,960 lb108390 kg
Ground pressure24.0 psi166 kPa
1.69 kg/cm²

Hydraulic System

Closed-center load sensing system (CLSS) designed for precise and responsive control, and for efficient simultaneous operation.

Relief valve setting3,980 psi27.5 MPa
280 kg/cm²
Control valves (Spool control valves for Semi-U tilt dozer and Full-U tilt dozer):

Positions:

Blade lift
Raise, hold, lower, and float
Blade tilt
Right, hold, and left
Control valves (Spool control valves for variable digging angle multi-shank ripper and giant ripper.

Positions:

Ripper lift
Raise, hold, and lower
Ripper tilt
Increase, hold, and decrease
Hydraulic cylinders
Double-acting, piston
Hydraulic cylinders
Number of cylinders
BoreBore
Blade lift / 27.09"180 mm
Blade tilt / 19.84"250 mm
Ripper lift / 28.86"225 mm
Ripper tilt / 28.86"225 mm
Hydraulic oil capacity (refill):

Semi-U tilt dozer48 U.S. gal180 ltr
U tilt dozer48 U.S. gal180 ltr
Ripper equipment (additional volume):

Giant ripper34 U.S. gal130 ltr
Multi-shank ripper34 U.S. gal130 ltr

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