Komatsu PC4000-6 Crawler Excavator

Komatsu PC4000-6 Crawler Excavator

Operating weight 400000kg
Engine power
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Quality

• Quality management ISO 9001

• Environmental Management ISO 14001

• High consistent quality through continuous investment in personnel, design and manufacturing systems and processes

PC4000_double_side_loading-cut  

Reliability and Durability

• Robust structural design developed from field experience and finite element analysis Undercarriage

• Big diameter rollers, idlers and sprockets

• Large surface area and extensive precision hardening reduce track wear

• Hardened track link pin bores


Productivity

• Powerful digging forces

• Ease of bucket filling

• Proven bucket design

• All cylinders mounted in the shadow of the attachment for protection

• Buckets and wear packages to suit all material densities and properties


Advanced Hydraulics

• Precise control

• Comprehensive monitored filtration

• Simple open circuit hydraulic system with high efficiency swing out oil coolers


Large Comfortable Cab

• Gives full shift comfort

• Komatsu low noise cab on multiple viscous mounts for reduced noise and vibration

• Large volume cab with large scale front window

• Comprehensive climate control with pressurized filtered air ventilation and air conditioning

• High specification multi-adjustable air suspension seat

• Well elevated operator position giving good all round viewLarge Comfortable Cab 


Powerful Diesel Engine

• Komatsu SDA16V160E-2 engine Tier 2 certified, Rated 1400 kW / 1875 HP at 1800 rpm

• Electronic engine management

• Low engine emission levels meet EPA regulations

• Time saving Engine Oil Management System; Centinel, Engine Reserve Oil Supply and Eliminator Oil Filter system


Easy Maintenance

• Simple, common-sense design provides easy access to all major components

• Generous access to all major service points from machinery house floor level

• Enclosed, walk-in machinery house with partition wall separating engine from pump area

• Automatic central lubrication

• KOMTRAX Plus electronic monitoring system providing real time information about the operating status of the machine

• Ground-level access to hydraulically powered swing down service arm with Wiggins connections


KOMTRAX

KOMTRAX® equipped machines can send location, SMR and operation maps to a secure website utilizing wireless technology. Machines also relay error codes, cautions, maintenance items, fuel levels, and much more.


Diesel Drive

The integrated engine oil and filter system combining the oil stabilizing systems, Reserve and Centinel, with Eliminator oil filter extends the oil change interval up to 4000 hours based on oil analysis. The high capacity Mesabi engine radiators are cooled by a hydraulically driven fan for superior cooling efficiency.


Model
Komatsu SDA16V160E-2 Tier 2
Type
Water-cooled, 4-cycle, direct injection
Aspiration
Turbocharged and aftercooled
Number of cylinders
16
Rated power (SAE 1995/J1349) @ 1800 rpm1,875 HP1400 kW
Governor
All-speed, electronic

Hydraulic System

The power train consists of one main drive. One gearbox drives four identical pumps which draw hydraulic oil from an unpressurized hydraulic tank. Open circuit hydraulics provide maximum cooling and filtering efficiency.

The four-circuit system features a load-limiting governor with oil delivery summation to the working circuits and incorporates pressure cut-off control. Hydropilot prioritizes hydraulic flow giving smooth hydraulic response, simple hydraulic system layout, and a reduced number of components. The hydraulic system includes large swing-out vertical air-to-oil hydraulic coolers with temperature regulated hydraulically driven fans.


Rated flow (total output)1,096 U.S. gpm4140 ltr/min
Relief valve setting4,495 psi310 bar
Swing flow rate420 U.S. gpm1590 ltr/min
High pressure in line filters
one per pump located at the valve blocks

200 microns
Full flow return line filters (5 double)
at head of hydraulic tank

10 microns
Case drain return line filters (one double element)
3 microns

Travel and Brake System

Travel control
2 foot pedals
Gradeability
Up to 50%
Travel speed (maximum)1.3 mph2.1 km/h
Service brake
Hydraulic brake
Parking brake
Wet multiple-disc brake

Swing System

Hydraulic motors and drives
2
Swing brake, service
Hydraulic
Swing brake, parking
Wet multiple-disc
Swing ring teeth
External
Swing speed (maximum)
4.0 rpm

Undercarriage

Undercarriage consists of one center carbody and two track frames, each side attached by high torque bolts.

Center frame
H-type
Track frame
Steel box-section

Crawler Assembly

Track adjustment
Automatic hydraulic type
Number of track shoes (each side)
49
Number of top rollers (each side)
3
Number of bottom rollers (each side)
7

Electrical System (Diesel Version)

System
24  V
Batteries (series/parallel)
2 x 3 x 12 V
Alternator
260 A
Standard working lights
14 Xenon lights
Standard service lights
throughout platform

Electrical System (Electric Version)

System
24 V
Batteries (series/parallel)
2 x 2 x 12 V
Standard working lights
14 Xenon lights
Standard service lights
throughout platform

Electric Drive

Type
Squirrel-cage induction motor
Power output
1350 kW
Voltage
6,000 – 7,200 V*
Amperage (approximate)
145 A – 120 A
Start-up
Soft start
Frequency standard
60 Hz @ 1800 rpm
Frequency option
50 Hz @ 1500 rpm
*Other voltages available on request.

Automatic Centralized Lubrication

Two hydraulically powered Lincoln single line automatic lubrication systems are provided as standard, complete with time and volume variable controls. The central lube grease system is supplied from a refillable 200 liter 53 gal barrel. A second, identical system supplies open gear lubricant to the swing ring teeth through a lube pinion. Replenishment of the containers is through the Wiggins connections on the service arm.

Service Refill Capacities

Hydraulic oil tank1,030 U.S. gal3900 ltr
Hydraulic system1,559 U.S. gal5900 ltr
Fuel1,691 U.S. gal6400 ltr
Engine coolant125 U.S. gal475 ltr
Engine oil77 U.S. gal290 ltr
Centinel engine oil make up tank122 U.S. gal460 ltr

Operator Cab

The large and comfortable cab is mounted on 18 viscous damping pads and sound insulated. The cab has an automatic climate control and is pressurized. The operator's seat is air suspended, electrically heated and has a lap seat belt and offers multiple adjustments. The trainer seat is also equipped with a lap seat belt. Low-effort joystick controls are electric over hydraulic with foot controls for front shovel clam, crawler and swing brake. Full instrumentation, KOMTRAX Plus and an AM/FM radio with MP3 ready CD player is fitted. The windshield wash wiper has two speeds and intermittent operation. Amenities include a refrigerator and storage cabinets. Powered and heated mirrors are adjusted from inside the cab. External metal sun blinds on the cab side window and internal roller blinds on all windows are standard. The left hand window is an emergency exit. All windows are tinted parsol green.


Cab engineering standards are:

• ISO 3449 Falling Objects Protection Structure (FOPS Level II)

• ISO 6396 Noise in operator’s cab is 75 dB(A)

• ISO 2631-1 Whole body vibration and shock below 0.5 m/s²

• ISO 5349-1 Hand-lever vibration lower 2.5 m/s²

• ISO 10263-4 Heating and air conditioning second heater and air conditioner as option

Vehicle Monitoring System

KOMTRAX Plus is designed for Komatsu mining equipment to provide real time information about the operating status of the machine via a colored display. The integrated digital storage provides a full event history and trend data, which can be downloaded by laptop, optional are W-LAN or satellite modem.

Operating Weights (approximate)

PC4000 Backhoe: Operating weight including 9750 mm / 32'0" boom, 4500 mm / 14'9" stick, 22 m³ / 29.0 yd³ backhoe bucket, operator, lubricant, coolant, 1/3 fuel and standard equipment.


Shoe Width:Operating Weight:Ground Pressure:
47'' / 1200 mm backhoe869,200 lb / 394 t31.3 psi / 21.6 N/cm²
59'' / 1500 mm backhoe879,800 lb / 399 t25.4 psi / 17.5 N/cm²

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