Komatsu 980E-4 Mining Truck

Komatsu 980E-4 Mining Truck

Gross Power 3,500 HP2610 kW
Max. Torque
Displacement
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Structurally Enhanced Frame Design

By using advanced computer-aided design, finite element analysis, and full-scale static and dynamic testing, the frame has been designed to carry 363 metric tons 400 short tons and provides the high structural reliability Komatsu is known for.


Electric Dynamic Retarder

The 4476 kW 6,000 HP retarding system provides state of the art braking capacity for navigating today’s mining applications which contain steep continuous descents and sharp switchbacks. Continuous retarding capacity enhances the productivity of the vehicle operator, while eliminating the need for excessive mechanical braking effort.


Simple and Reliable Hydraulic System

The hydraulic system is a proven and reliable design with fewer parts than other OEMs. The system utilizes a single tank, providing one common source of fluid for steering, braking, and hoisting. In-line, replaceable filtration elements provide protection from hydraulic system contamination, making the system easier to service.

To keep downtime to a minimum, Komatsu developed a sub-frame pump module that can be removed and replaced as a single unit. This reduces change-out time and allows easy access to the hydraulic pump module.


KOMTRAX Plus®

As part of a complete service and support program, Komatsu equips every mining and quarry sized machine with Komtrax Plus®. By using a satellite-based communication system, Komtrax Plus® offers a new vision of monitoring your valuable assets. By providing insight to critical operating metrics the user can manage increased availability, lower ownership and operating costs and maximize fuel efficiency.

The information available through Komtrax Plus® allows service personnel to review faults and trends, improve the quality of the troubleshooting process and reduce unscheduled machine downtime.


Komatsu Designed Application Specific Body

Utilizing the required Body Worksheet (BW) process, Komatsu ensures that each body is designed to meet the requirements for each specific application while carrying its rated payload. Komatsu works with each customer to understand the material properties at a mine site and to identify the appropriate liner package.

Komatsu offers a standard all-welded steel, flat floor body with a full canopy and horizontal bolsters. This body includes a driver side eyebrow, body up sling, and rubber mounts on the frame.

  • ■ Standard Body SAE Heaped 2:1: 250 m3 327 yd3

  • ■ Standard Komatsu Body Weight: 41731 kg 92,000 lbs


Engine

Make and model
Komatsu SSDA18V170
Fuel
Diesel
Number of cylinders
18
Operating cycle
4 cycle
Gross Horsepower* @ 1900 rpm
2610 kW3,500 HP
Net flywheel power** @ 1900 rpm
2495 kW3,346 HP
Weight (wet)11750 kg25,897 lbs
Weight (dry)
11250 kg
24,795 lbs
Optional:
Tier 4 (TPEM) Engine
Tier 4 (TPEM) Engine – Canada
  

* Gross horsepower is the output of the engine as installed in this machine, at governed rpm and with engine manufacturer’s approved fuel setting. Accessory losses included are water pump, fuel pump and oil pump.

** Net flywheel power is the rated power at the engine flywheel minus the average accessory losses. Accessories include fan and charging alternator. Rating(s) represent net engine performance in accordance with SAE J1349 conditions.

Electric Drive

AC/DC CURRENT

Alternator
GTA-39
Dual Fan Main Blower
340 m³/min12,000 cfm
Control
AC Torque Control System
Motorized wheels*
GDY108-C Induction Traction Motors
Ratio
32.02:1
Speed (maximum)61 km/h38 mph

* Drive system performance depends upon gross vehicle weight, haul road grade, haul road length, rolling resistance and other parameters. Komatsu must analyze each job condition to assure proper application

Tires and Rims

Rock service, tubeless, radial tires

   Standard tire*
59/80 R63
Flange mount, five piece rim (rim assembly)
1118 mm x 1600 mm x 140 mm
44'' x 63'' x 5''
Rims rated at 758 kPa 110 psi cold inflation pressure.

Typical total tire weight32585 kg71,838 lbs

* Tires should meet application requirements for tkph/tmph, tread, compound, inflation pressure, ply rating or equivalent, etc 

Cab

Advanced Operator Environment with integral 4-post ROPS/ FOPS Level 2 structure (ISO 3449), adjustable air suspension seat w/lumbar support and arm rests, full-size passenger seat, maximum R-value insulation, tilt and telescoping steering column, electric windshield wipers w/washer, tinted safety glass, power windows, Payload Meter IV, 55,000 Btu/hr heater and defroster, 21,600 Btu/hr air conditioning (HFC - 134A refrigerant)

Suspension

Variable rate hydro-pneumatic with integral rebound control

Max. front stroke303 mm11.92''
Max. rear stroke239 mm9.40''
Max. rear axle oscillation
±6.5°

Frame

Advanced technology, full butt-welded box sectional laddertype frame with integral ROPS supports, integral front bumper, rear tubular cross members, steel castings at all critical stress transition zones, rugged continuous horsecollar.

Plate material
tensile strength steel
482.6 mPa70,000 psi
Casting material
tensile strength steel
620.5 mPa90,000 psi
Rail width305 mm12''
Rail depth (minimum)864 mm34''
Top and bottom plate thickness45 mm1.77''
Side plate thickness:  
Rear25 mm0.98''
Front32 mm1.26''
Drive axle mounting
Pin and spherical bushing
Drive axle alignment
Swing link between frame and axle

Body

All-welded steel flat floor body with horizontal bolsters and full canopy. Rubber mounts on frame, eyebrow and body up sling are standard. Extended canopy and pivot exhaust heating are optional.

Floor sheet
1379 MPa / 200,000 psi tensile strength steel


Outer
16 mm0.63''
Center
19 mm0.75''
Front sheet
1379 MPa / 200,000 psi tensile strength steel


Outer10 mm0.39''
Center12 mm0.47"
Side sheet
1379 MPa / 200,000 psi tensile strength steel
10 mm0.39''
Canopy sheet
690 MPa / 100,000 psi tensile strength steel
6 mm0.24''
SAE heaped 2:1250 m³327 yd³
Standard Komatsu body weight41731 kg92,000 lb

Braking System

Service brakes: Oil-cooled, hydraulic actuated, multiple disc brakes at each wheel.

Traction system
 Wheel spin-slide control
Max. service apply pressure18960 kPa2,750 psi
Total friction area per brake103729 cm²
16,078 in²
Auto apply system
Automatically applied prior            to hydraulic system pressure dropping below            level required secondary stopping requirements.
Secondary brake system Complies with ISO-3450 Standards
Wheel brake lock
Switch activated
Parking brakes
Multiple disc, spring-applied, hydraulicallyreleased,            dry brakes on inboard end of each            wheel motor rotor shaft. Rated to hold on ±15% grade at            maximum gross vehicle weight.
Electric dynamic retarder (max) - Continuous
4476 kW
6,000 hp

Continuously rated high-density blown grids w/retard capacity at low speeds and retard in reverse propulsion.

Cooling System

Replaceable core radiator assembly, split-flow, with deaeratortype top tank


Radiator frontal area7.02 m²75.5 ft²

Hydraulic System

Steering: Accumulator assisted with twin double acting cylinders provide constant rate steering. Secondary steering automatically supplied by accumulator.


Turning circle diameter (SAE)32 m
105'
Reservoir947 L250 U.S. gal
Filtration
In-line replaceable elements
Suction
Single, full flow, 100 mesh
Hoist and steering
Dual, in-line, high pressure
Brake component cabinet
Above deck, easily accessible with diagnostic test connections
Hoist
Two 3-stage dual-acting outboard cylinders, internal cushion valve, over-center dampening
Hoist times:

Power-up loaded
21 sec
Power-down (high idle)

16 sec
Float-down empty (low idle)

17sec
Pumps
Two pumps, single package, in-line
Hoist and brake cooling
Tandem gear pump with output of 931 lpm 246 gpm at 1900 rpm and 18960 kPa 2,750 psi
Steering and brake
Pressure-compensating piston pump with output of 246 lpm 65 gpm at 1900 rpm and 20685 kPa 3,000 psi
System relief pressures:

Hoist and brake cooling17237 kPa2,500 psi
Steering and brake20685 kPa3,000 psi

Ports available for powering disabled truck and for system diagnostics.

Electric System

4 x 8D 1400 CCA, 12 volt, in series/parallel, 220 ampere-hour, bumper-mounted with disconnect switch & lock-out.

Alternator
24 volt, 250 amp
Lighting
24 volt
Cranking motors
Two/24 volt

Service Capacities

Cooling System719 L190 U.S. gal
Crankcase341 L90 U.S. gal
Hydraulic system1325 L350 U.S. gal
Motor gear box (each)95 L25 U.S. gal
Fuel tank
5300 L1,400 U.S. gal

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